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The importance of production line process management

The importance of production line process management

Process refers to the process in which one or a group of workers changes the physical and chemical changes of one or several labor objects in a work place. Process is the basic link of the manufacturing process and the basic link of quality inspection. Modern enterprises often control process quality through strict process control.

In the production process of an enterprise, if one process is wrong, it will cause unpredictable losses. For example, there will be a large backlog of semi-manufactured products in a certain process, which cannot be continued. In other words, the product is directly scrapped, which will cause losses in all aspects of the enterprise.

At present, the traditional data collection methods of production lines mainly rely on bar code identification, manual collection and input methods, such as: process planning orders, process flow cards, process delivery orders, and so on. Due to manual input, if the data cannot be updated in time, there is a serious lag, which will greatly limit production capacity and reduce production efficiency; on the other hand, the accuracy of the data is not reliable.

Why use RFID production line process management?

Because of the uniqueness of RFID tag ID and automatic data collection, if you upgrade the production line process management and use RFID to manage the process to achieve automatic collection of production line data, the production line's work efficiency and data reliability will be comprehensively improved.

Using RFID production line process management advantages:

1. Real-time collection of production data to avoid large manual data entry, many errors, and low efficiency

2. Realize production data management, meet production scheduling needs, and improve production efficiency

3. Accurate employee assessment to allow employees to exert greater work capabilities

4. Supervise the stability of production line product quality and process parameters through the collection and management of data

5. Can communicate with the production line PLC to obtain real-time data, and realize analysis, statistics and query of production data

Realization of RFID production line process management



The importance of production line process management and the problems of traditional process management

Process refers to the process in which one or a group of workers changes the physical and chemical changes of one or several labor objects in a work place. Process is the basic link of the manufacturing process and the basic link of quality inspection. Modern enterprises often control process quality through strict process control.

In the production process of an enterprise, if one process is wrong, it will cause unpredictable losses. For example, there will be a large backlog of semi-manufactured products in a certain process, which cannot be continued. In other words, the product is directly scrapped, which will cause losses in all aspects of the enterprise.

At present, the traditional data collection methods of production lines mainly rely on bar code identification, manual collection and input methods, such as: process planning orders, process flow cards, process delivery orders, and so on. Due to manual input, if the data cannot be updated in time, there is a serious lag, which will greatly limit production capacity and reduce production efficiency; on the other hand, the accuracy of the data is not reliable.

Why use RFID production line process management?

Because of the uniqueness of RFID tag ID and automatic data collection, if you upgrade the production line process management and use RFID to manage the process to achieve automatic collection of production line data, the production line's work efficiency and data reliability will be comprehensively improved.

Using RFID production line process management advantages:

1. Real-time collection of production data to avoid large manual data entry, many errors, and low efficiency

2. Realize production data management, meet production scheduling needs, and improve production efficiency

3. Accurate employee assessment to allow employees to exert greater work capabilities

4. Supervise the stability of production line product quality and process parameters through the collection and management of data

5. Can communicate with the production line PLC to obtain real-time data, and realize analysis, statistics and query of production data

Realization of RFID production line process management

Take the realization of intelligent industrial production line as an example:

First, install an RFID tag for each product on the production line, write the product information (such as batch, serial number, etc.) in the RFID tag, and bind it with the product. For each process position of the production line (which needs to be controlled) Node) install RFID reader.

Second, when the RFID-labeled product enters the RFID process, each time the worker completes the operation, the RFID reader at the process position reads the tag data on the product, and the data is sent to the system after the data is collected. The system completes the collection and statistics work. Enterprises provide a complete solution. It can also be combined with the enterprise's own ERP, SCM, MCS and other management systems to connect the entire production line system.

In this way, managers can know from the system which processes the products on the production line have gone through, to accurately grasp the data, and understand the production progress of the products and the work of employees.


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