The whole system of bathroom injection molding has the characteristics of rapid identification, intelligent control, high reliability, high confidentiality, easy operation and easy expansion. Establish a safe and reliable product production process, the system can track the corresponding product information from the information stored in the device RFID electronic tag. It can easily and real-time query the relevant record information of the production product process to provide a basis for quality traceability.
The bathroom manufacturing industry often encounters the following problems in the manufacturing process:
The data collection adopts the traditional manual input method, with large errors and inaccurate data;
The production data cannot be updated in real time, and the production line information is asymmetric, which restricts the increase of production capacity;
The order production process cannot be tracked in real time, delaying the delivery date; barcode labels are easily damaged, barcode guns cannot be identified in batches, and data information can be quickly collected;
Employee efficiency varies, the division of labor is uneven, and work efficiency is low;
Barcode data collection requires a lot of manual operations and high labor costs.
Advantages of using RFID:
It has the characteristics of fast identification, intelligent control, high reliability, high confidentiality, easy operation and easy expansion. Establish a safe and reliable product production process, the system can track the corresponding product information from the information stored in the device RFID electronic tag. It can easily and real-time query the relevant record information of the production product process to provide a basis for quality traceability.
Bathroom smart manufacturing scene application:
1. Product injection
The system allocates the corresponding mold injection products according to the production order; the handheld RFID reading and writing equipment scans the RFID electronic tags on the mold on the spot; records the time of use and counts the product qualification rate in injection molding; the record information is updated to the background server through the RFID handheld device.
2. Ceramic products electroplating
Automatic identification, recording and monitoring of product materials, production processes, semi-finished products and finished products; visual management, real-time discovery and processing of production problems, traceability of product authenticity, destination, storage, process records, producers, quality inspectors and production dates, etc. Information to analyze the causes of bad products.
3. Hardware products electroplating
After the product is hanged, surface treatments such as electroplating, PVD coating, and plastic spraying are carried out; each process processing node is equipped with a gantry frame and fixed RFID reading and writing equipment; the hanger passes the gantry entrance, and the RFID reading and writing equipment automatically recognizes the tag information on the hanger ;Background update the time of the corresponding hanging fixtures, statistics on the number of hanging fixtures.
4. Product testing, transfer
Download the product quality inspection packaging, transfer to the transit logistics box, and count the process qualification rate; download the products into the transit logistics box according to classification, RFID reading and writing equipment scans the logistics time, product model, quantity and other information in the logistics box and updates to Back-end server; logistics boxes are stacked in pallets or storage locations allocated by the system.
5. Application process of electroplating workshop
The electronic tags on the logistics frame are read through RFID reading and writing equipment, and combined with the background software management system, to realize the automatic and intelligent management of the warehouse.
1. Commodity storage
The goods enter the warehouse, and the RFID reader at the goods entrance automatically scans the RFID tags, collects the information of the items stored in the logistics box, compares the warehouse receipt, and checks the quantity and model of the goods; manual intervention for error correction, there is a pallet, and the pallet information is carried out with the cargo information Bind; according to the system instructions, deliver the goods to the designated location and place them in a classified manner.
2. Commodity stacking
The logistics boxes are stacked according to certain rules; a pallet stacks a certain number of goods; each pallet has an RFID tag. Before the goods are placed on the shelf, all the logistics boxes on the pallet are bound to the RFID tags of the pallet, and the pallet corresponds to the above goods.
3. Commodity inventory
The RFID handheld device scans the location label first and then scans the goods to be counted; the handheld compares the collected product information with the back-end server; after the server is compared, the difference information is generated in real time and displayed on the handheld; the difference is checked on site, and the inventory information is checked by the handheld The machine is updated to the background server.
4. Out of stock
According to the order of outbound products, the system allocates the pallets stacked at the specified location; the forklift pulls the goods out through the RFID reading and writing equipment; the reader scans the RFID tags to collect the information of the items stored in each logistics frame; compare the outbound Single information, check the quantity and model; manual correction for errors and omissions.